Hydro turbine me did

From: koswix 1 Apr 2015 17:56
To: ALL1 of 9
Taken a week in the workshop plus a load of time at home, but I* made a Pelton Wheel turbine.

Pelton Wheel: https://youtu.be/1VyxiaTeuVc

*technically my group made it, but primarily it's been me and one other guy fabricating the fucker.
From: CHYRON (DSMITHHFX) 1 Apr 2015 19:53
To: koswix 2 of 9
Wobbly.
From: koswix 1 Apr 2015 20:24
To: CHYRON (DSMITHHFX) 3 of 9
Yeah, it's not actually attached to the shaft. We ordered a taper bush hub over a week ago with next day delivery. Still hasn't turned up so we had to improvise with a bit of MDF.

We also haven't tried it with water yet, that was just compressed air on it but it got up to some decent speed :D
From: koswix 2 Apr 2015 16:14
To: koswix 4 of 9
Lots of RPM!

Pelton Wheel RPM readings: http://youtu.be/u8v4EEVjfRQ
From: JonCooper 4 Apr 2015 16:30
To: koswix 5 of 9
I would have like to see it stopped, so I had some clue what a 'Pelton Wheel' is
From: koswix 4 Apr 2015 19:32
To: JonCooper 6 of 9
https://www.dropbox.com/s/i8wi9xaafn4atps/2015-04-01%2013.59.17.jpg?dl=0

Was really fun to make. We designed the buckets in Solid edge and had one 3d printed. I then made a couple of silicone moulds of the 3d print and we resin cast 20-odd buckets for the turbine. The hub the attach to was laser cut out of steel which is /awesome/.

Once it was mounted properly in a frame with bearings and what not it span really nicely. We got 6,801 RPM running it with compressed air, and around 4k with water (using a spear valve I designed and built out-of pvc plumbing parts :D )
From: ANT_THOMAS 4 Apr 2015 19:51
To: koswix 7 of 9
Is the idea of the part open bucket to make sure they're totally empty when they come back round?
From: koswix 4 Apr 2015 21:04
To: ANT_THOMAS 8 of 9
No, gravity will take care of that. The open section is so that the next bucket on the wheel doesn't impinge on the water jet. Best efficiency is to have the jet perpendicular to the bucket, so the slot gives a clear path to the bucket you're actually aiming at.
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